IEC 60529 Compliant IPX1~8 Waterproof Test System For Industrial & Household Appliances

This IPX1~8 waterproof test system conforms to IEC 60529:2013, and required by IEC60335-1 clause 15, etc. This system includes following:

This test device is to verify Protection against Vertically Falling Water Drops. It is designed and manufactured in accordance with the standard requirement of IEC60529 IPX1 and IPX2.

1. The rise and fall of the drip box is controlled by the motor.
2. Stainless steel fine filter for dirt filtration.
3. Adopts compressed air to blow the needle water, to prevent water reactive substances and atmospheric blocking needle.
4. Stainless steel general medical needle nozzle, easy to buy, not easy to rust.
5. Needle nozzle and needle nozzle seat using taper connection, can be easily replaced without the tool, individual damage to the needle nozzle can be easily replaced quickly.

Oscillating tube tester is designed and manufactured in accordance with the standard requirement of IEC60529 IPX3 and IPX4. The oscillating tube part of this device is controlled by adjustable-speed motor and crank-link mechanism. This device is reciprocating swing from the place of ±60°to another one of ±175°with the speed required by the standard through machine adjusting angle. The angle adjustment is accurate. The structure is stable and durable. It cooperates with turntable through which the rotating of 90°can be achieved.

No.	Item	parameters
1	Water supply	Water flow rate＞10L/min±5% clean water without inclusion. This device is equipped with clean water filtration unit
2	The size of the oscillating tube	Standard coming with R200mm, R400mm, R600mm, R800mm, R1000mm R1200mm, R1400mm, R1600mm oscillating tubes, made of stainless steel
3	Needle hole	Φ0.4mm
4	Included angle of two holes	IPX3:120°; IPX4:180°
5	Oscillating tube swing angle	Max. ±175° can be preset (Note: standard requires IPX3:120°; IPX4:360°, but due to there is turntable under oscillating tube during test, so 360° cannot achieved during actual testing, if without turntable, then 360° can be achieved)
6	Swing speed	IPX3: 4s/time (2×120°); IPX4: 12s/time (2×360°);
7	Water flow	Can be set according to the size of the pendulum and the number of the pin holes (0.07 L/min per hole)
8	Testing time	0.01S～99 hours 59mins, can be preset
9	Pressure gauge	0~0.25MPa
10	Site requirments	Dedicated IP waterproof test room, the ground should be flat with illumination 10A waterproof leakage switch (or socket) used for equipment. With good function of inflow and drainage. Ground installation
11	The area	According to the oscillating tube chose

The spray nozzle is designed and manufactured in accordance with IEC60529 IPX3 and IPX4. Some parts of the enclosure cannot be wet by the oscillating tube. Under this circumstance, the handheld spray nozzle is used by manual.

The difference between IPX3 and IPX4 is that the baffle should be removed in the IPX4 test.

The hose nozzle is designed and manufactured in accordance with IEC60529 IPX5 and IPX6.

The smart water supply and control system is used for supplying water to IPX1~8 apparatus and controlling all the testing processes, also used as IPX7 immersion chamber.

1. The smart water supply and control system is applicable to:

(a) Water supply for IPX1~IPX6 waterproof test

(b) IPX7 water immersion test

(c) Water storage for IPX8 water tightness test

(d) Automatic control for the whole waterproof equipment

2. Water supply method: constant temperture water supply, constant flow water supply.

3. Water supply control process: After user presets the water temperature value, water flow value on the touch screen, the temperature control system, electronic meters real-time monitor the current values, read the values into PLC through the data conversion, then automatically adjust the rotational speed of pump through the frequency converter. 

4. Water tempreture control: PID system automatically control and detect water tempreture, range: room temperature ~ 65℃ (±3℃).

5. There are large flow and small flow two ways water supply.

6. Large flow water supply:

(a) It is applicable to IPX5~IPX6 strong water spray test and water injection of IPX8

(b) Flow range: 10~100L/min

(c) Flow accuracy: ±0.5L/min

(d) Flowmeter: turbine flowmeter

(e) Water pump: stainless steel centrifugal pump

7. Small flow water supply:

(a) It is applicable to IPX1~IPX4 waterproof test

(b) Flow range: 1~10L/min

(c) Flow accuracy: ±0.5L/min

Flowmeter: turbine flowmeter

(d) Water pump: stainless steel centrifugal pump

8. Water storage tank:

(a) It is applicable to water storage of IPX5~IPX6 strong water spray test, water injection of IPX8, IPX7 immersion

(b) Volume: Approx. 500L

(c) Dimension: W600mmXD650mmXH1500mm

(d) Observation window: toughened glass window

(e) Observation window dimension: W200mmXH1250mm

(f) Depth gauge: stainless steel

(g) Depth gauge height: 1200mm, accuracy1mm

(h) Liquid level control: float switch + overflow pipe

9. IPX7 immersion automatic lift bracket

(a) Lifting distance: 0~1200mm

(b) Bracket dimension: L400mmXW400mm

(c) Bracket load weight: 100Kg

10. Control of IPX8

(a) Pressure range: 0~0.6Mpa

(b) Time range: 0~999999s

11. Control Cabinet:

(a) Flow detection: flow signal feedback through electronic flowmeter

(b) Flow setting: set on touch screen

(c) Temperature detection: PID

(d) Controller: Mitsubishi PLC

(e) Friendly interface: 7 inch, color touch screen

(f) Control Function: constant temperature water supply, constant flow water supply, constant pressure water supply, and test time control.

(g) Protection function: leakage protection, overload protection, short circuit protection

12. Filter: stainless steel shell, fine filter core

13. Body material: industrial aluminum alloy 

14. Outer dimension: 1400mmX750mmX1600mm

15. Power supply: Three phases AC 380V, 50Hz

The Deep Immersion Tank is designed and manufactured in accordance with IEC60529 IPX8.

1. pressure vessel: stainless steel tank, diameter 0.6 meter, height 1.2 meter.
2. pressure adjustment range: 0 ~ 5bar (can be customized).
3. pressure system: stainless steel pump + frequency converter.
4. pressure gauge accuracy: 0.25 degree, range: 6bar.
5. test time: 0-99min.
6. maximum limit pressure: 5bar.
7. pressure protection: pressure switch protection.
8. connect to the water supply equipment by 3/4 high pressure steel wire hose connection

The tiltable rotating stage is the necessary accessory for IPX1~IPX6 test.